Continuous API Production With Advanced Configurable Process Plants (ACPP)
- May 23
- 2 min read
In today’s fast-paced industrial landscape, the demand for rapid deployment and adaptability in production plants has never been higher. Module Type Package (MTP) ACPPs are revolutionizing the way operations are integrated, enabling manufacturers to connect multiple operations seamlessly and efficiently.
Accelerated time to market
Pre-automated modular units can be swiftly configured to meet specific process requirements, drastically reducing the time to market for production plants. This modular approach allows for quick adjustments, minimizing downtime by enabling the swift replacement of modules for routine maintenance.
"Embracing innovation today paves the way for a more flexible and efficient tomorrow."
Flexibility and ease of integration
The MTP framework offers unparalleled flexibility, allowing companies to rearrange, add, or remove modules with minimal effort. Each module comes with a dedicated MTP file containing essential information such as functionality, structure, piping and instrument diagrams (P&ID), ensuring smooth integration into the Process Orchestration Layer (POL).
Embracing modular production
Favored by leading chemical, fine chemical, and pharmaceutical companies, MTP systems align with established Namur and DIN standards while gaining interest from the FDA. Each module is designed for single unit operations - such as reactors, crystallizers, and filters - allowing equipment to remain within the module and be relocated as necessary.
Key benefits
The advantages of adopting ACPP include:
Multi-modular production systems that are easy to configure and reconfigure
Rapid production changeovers without the need for re-commissioning and validation once qualified
Fully portable solutions that eliminate geographical limitations
Simple connections to common utilities and easy docking with other modules
24 h operation without operator
Modular ACPP API Production is a key component of Dec’s comprehensive True End-to-End product portfolio, encompassing everything from the bulk handling of raw materials to the final dosage form.
As we transition towards the future of small and medium-scale API production, ACPPs stands out as a game-changer, offering unmatched efficiency and flexibility in a dynamic market.
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