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DEC Group
Development Engineering Containment

MCOne®

 

•  Hundreds of installations worldwide

•  The most advanced micronizing system on the market

•  Effective with more products than any other available today

•  Highly efficient single pass processing

•  Working with 1000s of compounds

•  Including sticky and abrasive products

•  Scaleable product range

•  Accurate reproduction from development to production


The MCOne® is the perfect tool for Research and Development teams seeking the ability to micronize very small quantities of material (0.2grams), allowing them to carry out many more trials using limited or costly products with very high yields.

Technical Features
Based on our Jet Milling technology, the MCOne® works independently with just a nitrogen bottle, with the process at a constant temperature (endothermic). The powder is fed at subsonic speeds (approximately 50 m/s) into the flat cylindrical milling chamber tangentially through a venturi. The system uses pressurized air or nitrogen.

 

Once the particles are inside the milling chamber they are accelerated by a series of jets around the perimeter to supersonic speeds (300 m/s), in a spiral movement. The micronizing effect occurs when the slower incoming particles and the faster particles in the spiral path collide. While centrifugal force retains the larger particles at the periphery of the milling chamber, the smaller particles exit with the exhaust gas from the centre of the chamber.

The Particles Size Distribution is controlled by adjusting
the 3 main parameters:

•  Grind Pressure – the energy used to micronize the product,
   increasing pressure, increases the micronization effect

•  Feed Pressure – The energy used to introduce the
   product into the milling chamber

•  Feed Rate – the concentration of product fed into the milling
   chamber; the greater the feed rate, the less the micronization
   effect, because particles must have space to achieve proper
   acceleration before collision


Gallery
(Click to enlarge)

 

 

Datasheet
(PDF-Download)